Smart Dust Filter Solution – New Project

Smart Dust Filter Solution – New Project

Overview of Solution Application Scenarios

Comparison chart of new projects with different types of solutions

Remarks:

New construction project: A new project for users to invest in intelligent valves, which can directly configure a complete set of intelligent solutions;

Icon Description: "●" Required, "◎" Optional, "-" Unused

Plan A

Construction plan of ordinary pulse valve+closed-loop control

New construction project: Based on the scenario of ordinary pulse valves and closed-loop control systems, this solution is also applicable to renovation projects;

Solution configuration: ordinary electromagnetic pulse valve+closed-loop controller (can be replaced with other controllers).

Advantages of the plan:

The system is simple and does not require the installation of pressure sensor to achieve simple closed-loop control; Solenoid coil control with feedback, which can identify whether there is abnormal disconnection, disconnection, etc. in the wiring;

Disadvantages of the plan:

Unable to implement "handheld inspection" and no data collection function; Only applicable to pulse valves within DC 24V;

System Configuration

Electromagnetic pulse valve: AC 220V or DC 24V pulse valve are both acceptable; No matter what brand of pulse valve it is, it can be used; Can be applied regardless of the type of valve;

Closed loop controller: a closed-loop control mode based on resistance injection; Multiple devices can operate online based on fieldbus;

Expected Value

Implementing a pulse control instrument to diagnose whether the signal of the solenoid coil is normal, effectively improving construction efficiency and saving construction labor and time costs;

Equipped with a built-in pressure differential sensor, it can achieve resistance injection mode, saving the consumption of high-pressure gas source, thereby reducing energy consumption, and does not require an external pressure transmitter, reducing engineering costs;

Plan B

Intelligent construction scheme of intelligent pulse valve+collection

New construction project: The control system will not be changed, only the scenario of replacing the intelligent pulse valve, and the "basic version" will be upgraded to intelligence;

Solution configuration: Intelligent electromagnetic pulse valve+distributed collector+signal adapter.

Advantages of the plan:

The intelligent pulse valve comes with a status sensor for precise feedback; No pressure transmitter required, extremely low construction cost; Directly expandable dust collector monitoring to achieve bag leakage detection;

Disadvantages of the plan:

The cost of a single intelligent valve is slightly higher;

System Configuration

Signal adapter (AC220 or DC24V): Control signal (electrical signal)+feedback signal, transmitted to the acquisition device through a 4-core cable;

Intelligent pulse valve: currently only applicable to DC24V, 3-inch and 3.5-inch submerged pulse valves; The intelligent pulse valve comes with a status monitoring sensor; We will soon expand to other categories, only applicable to Xiechang valves;

Distributed collector: It can connect up to 16 electrical signals from electromagnetic pulse valves and 3 analog sensors, and can expand the monitoring of dust collector resistance and concentration; 4G IoT communication, directly uploaded to the cloud platform; Can be transmitted via Ethernet based on TCP/IP LAN.

Expected Value

Implement "handheld inspection": know whether the pulse valve is working properly without time and space limitations, and monitor the control pulse width, "real" action pulse width, and injection cycle of the pulse valve in real time;

The intelligent pulse valve directly diagnoses whether the control system is normal or not, accurately calculates the cumulative effective energy consumption of the dust collector, and assists users in optimizing "carbon emissions";

The basic version of "leakage bag monitoring" can be directly extended, with high real-time performance. Combined with resistance and concentration monitoring, it can push alarm information within 30 minutes for sudden leakage of bags and stop losses in a timely manner;

Plan C

Intelligent construction scheme of ordinary valve+acquisition+control

New construction project: Scene of traditional pulse valve and control system, "enhanced version" intelligent upgrade;

Solution configuration: Traditional electromagnetic pulse valve+signal adapter+closed-loop controller (BHK)+distributed collector.

Advantages of the plan:

Monitoring the overall operation of the dust collector and visualizing the data; Real time data collection and analysis; Simplify on-site wiring, improve construction efficiency, and reduce costs; Intelligent whole machine, effectively reducing operation and maintenance costs;

System Configuration

Signal adapter (AC220 or DC24V): Control signal (electrical signal)+feedback signal, transmitted to the acquisition device through a 4-core cable;

Electromagnetic pulse valve: AC 220V or DC 24V electromagnetic pulse valve are both acceptable;

Distributed collector: capable of monitoring operational data such as resistance and concentration of pulse valves and dust collectors; 4G IoT communication, directly uploaded to the cloud platform;

Closed loop controller: a closed-loop control mode based on resistance injection; Multiple devices can operate online based on fieldbus;

Expected Value

Implement "handheld inspection": know whether the pulse valve is working properly without time and space limitations, and monitor the control pulse width, "real" action pulse width, and injection cycle of the pulse valve in real time;

Alarm information will be pushed within 5 minutes of bag leakage, and the credibility of the bag leakage phenomenon will be greatly improved. At the same time, both the dust collector site and remote (monitoring room) will realize alarms and stop losses in a timely manner;

Based on the intelligent upgrade of ordinary valves, the cumulative energy consumption of dust collectors is effectively estimated, and the resistance injection mode is used to significantly reduce the consumption of high-pressure gas sources, saving energy and reducing costs;

Plan D

Comprehensive intelligent construction plan for intelligent pulse valves

New construction project: Based on the scenario of intelligent pulse valve and control system, directly carry out the "complete version" intelligent upgrade;

Solution configuration: Intelligent electromagnetic pulse valve+signal adapter+closed-loop controller (BHK)+distributed collector.

Advantages of the solution: Monitoring the overall operation of the dust collector, visualizing data, achieving closed-loop control, real-time data collection and analysis, simplifying on-site wiring, improving construction efficiency, reducing costs, intelligentizing the entire machine, and effectively reducing operation and maintenance costs.

System Configuration

Signal adapter (AC220 or DC24V): Control signal (electrical signal)+feedback signal, transmitted to the acquisition device through a 4-core cable;

Intelligent electromagnetic pulse valve: The intelligent valve comes with a status monitoring sensor;

Distributed collector: capable of collecting operational data such as resistance and concentration of pulse valves and dust collectors; 4G IoT communication, directly uploaded to the cloud platform;

Closed loop controller: a closed-loop control mode based on resistance injection; Multiple devices can operate online based on fieldbus;

Dust collector compartment environmental sensor group: differential pressure sensor, real-time monitoring of dust collector resistance; Concentration sensor, assisting in the accuracy of bag leakage monitoring;

Expected Value

Implement "handheld inspection": know whether the pulse valve is working properly without time and space limitations, and monitor the control pulse width, "real" action pulse width, and injection cycle of the pulse valve in real time;

Based on the intelligent upgrade of closed-loop control, the accumulated effective energy consumption of the dust collector is accurately calculated, and the resistance injection mode is used to significantly reduce the consumption of high-pressure gas source and save energy and reduce costs;

Alarm information will be pushed within 5 minutes of bag leakage, and the credibility of the bag leakage phenomenon will be greatly improved. At the same time, both the dust collector site and remote (monitoring room) will realize alarms and stop losses in a timely manner;