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What pain spot can XC-Cloud solve for customers?

Abnormal working

Slow response

Real-time Monitoring

·Pulse valve working status

·Operation resistance monitoring

·Real time status monitoring

·Operating condition monitoring
Manual inspection

Difficulty, danger, false

Handheld Inspection
·No need manual inspection

·Real time update of fault

·Handheld inspection
Troubleshooting
Difficult, slow, troublesome

Real-time Alarm
·Abnormal blowing alarm

·Abnormal resistance alarm

·Emission exceeding limit alarm

·Abnormal information update
Data record

Less, frequent, mess

Less, frequent, mess
·Real time data query

·Historical data query

·Equipment malfunction query

·Operate daily query

·Remote device management
System operation
and maintenance

Expert System
·Filter bag leakage analysis

·Abnormal blowing analysis

·Health diagnosis

·Key part service life analysis
Energy consumption
analysis

Intelligent Analysis
·Blowing frequency statistics

·Dust cleaning effect analysis

·Energy consumption(air volume) analysis

·Abnormal data

·Professional advice

Abnormal working

Slow response

Real-time Monitoring

·Pulse valve working status

·Operation resistance monitoring

·Real time status monitoring

·Operating condition monitoring
Manual inspection

Difficulty, danger, false

Handheld Inspection
·No need manual inspection

·Real time update of fault

·Handheld inspection
Troubleshooting
Difficult, slow, troublesome

Real-time Alarm
·Abnormal blowing alarm

·Abnormal resistance alarm

·Emission exceeding limit alarm

·Abnormal information update
Data record

Less, frequent, mess

Less, frequent, mess
·Real time data query

·Historical data query

·Equipment malfunction query

·Operate daily query

·Remote device management
System operation
and maintenance

Expert System
·Filter bag leakage analysis

·Abnormal blowing analysis

·Health diagnosis

·Key part service life analysis
Energy consumption
analysis

Intelligent Analysis
·Blowing frequency statistics

·Dust cleaning effect analysis

·Energy consumption(air volume) analysis

·Abnormal data

·Professional advice

To see more

Core Functions

Intelligent pulse valve working status
Data types and judgment rules：
· Pulse width

By collecting the pulse width, it can be inferred that the opening and closing duration and action rate of the intelligent pulse valve and reflect the real-time action situation
- · Work frequency
Count the frequency of work from different dimensions, comprehensively monitor the operation of valves, and reflect the frequency and efficiency of dust cleaning by comparing data

· Action time

Real time reflection of valve operation, allowing users to truly experience on-site operation dynamics
Compressed air tank working status

Working principle
As a power component, the compressed air tank provides the air supply for dust collector The working condition of the air tank can reflect the dust cleaning efficiency of the dust collector and the working condition of the intelligent pulse valve

Data types and judgment rules
· Compressed air tank

By analyzing the real-time changes in air tank pressure, determine whether the dust collector system meets the cleaning conditions and requirements

· Compressed air tank pressure is too large

May cause excessive cleaning force, resulting in damage to the valve body and filter bag, as well as increased energy consumption

· Air tank pressure reduction

May lead to insufficient valve body opening and reduced cleaning efficiency
Compartment working status

Working principle
As the basic structure of the dust collector, the efficiency and results of dust cleaning directly affect whether the emissions meet the standards.
Data types and judgment rules
· Differential pressure

By monitoring the pressure difference changes in real-time, it can reflect the condition of the dust cleaning components inside the compartment, such as whether the filter bag is damaged
· Concentration

Real time monitoring of pressure difference changes can reflect the condition of the ash cleaning components inside the box, such as whether the filter bag may be damaged
Dust collector working status

Working principle
The overall good operation of the dust collector is the goal achieved by the intelligent solution The specific requirement is to meet the requirements of energy conservation and emission reduction, and improve the economic benefits for users.
Data types and judgment rules
· Total differential pressure of the system

Determine whether the operating resistance of the dust collector is within a reasonable range by real-time changes in the total pressure difference of the dust collector

· Total outlet concentration

Real time monitoring and trend changes of the total concentration at the outlet of the dust collector are used to determine whether the dust collector emissions meet the standards.

· Total air consumption

By calculating the change in total air volume and analyzing the system pressure difference data set, analyze the energy consumption of dust collector operation
Energy Consumption Analysis

Analyzing the energy consumption of dust collectors through changes in air consumption
Blowing pressure+pulse width

Data types and judgment rules

· The real-time sampling value of the pressure difference of the dust collector exceeds the reference value, indicating an abnormality
· The trend of pressure difference change in the dust collector is abnormal. Based on the reference value, it is judged that the operating resistance is abnormal
Filter bag leakage analysis

Working principle
1. In theory, under the condition of constant fan power and filter speed, the outlet concentration and system pressure difference should remain stable.
2. If there is a sudden increase in outlet concentration and a sudden decrease in system pressure difference as shown in the figure, it can be determined that dusty gas has penetrated into the clean air chamber, causing a decrease in system operating resistance. This indicates that there may be a broken bag, and staff should be reminded to further check.

The accuracy and precision of bag leakage depend on

· Installation location and quantity of concentration meters

· Installation location and quantity of pressure differential sensor