Smart Dust Filter Solution - Renovation Project

Smart Dust Filter Solution - Renovation Project

Renovation Project

Type of solutions

Type A of renovation project: ordinary pulse valve+collection=traditional pulse valve+distributed collector+signal adapter+web end+mobile end;

Type B of renovation project: Intelligent pulse valve+data acquisition=Intelligent pulse valve+distributed data acquisition+signal adapter+web end+mobile end;

Type C of renovation project: ordinary pulse valve+collection+control=traditional pulse valve+distributed collector+intelligent controller+signal adapter+web end+mobile end;

Type D of renovation project: Intelligent valve+data acquisition+control=Intelligent valve+distributed data acquisition+intelligent control instrument+signal adapter+web end+mobile end;

Note: Renovation project: partial renovation and upgrading of the user's old project, replacing the pulse valve; Whether or not the control system is replaced, it can be upgraded to intelligent mode;

Icon Description: "●" Required, "◎" Optional, "-" Unused

Type A

Intelligent transformation plan for ordinary pulse valves

Renovation project: The scenario where the control system is not changed and only the traditional pulse valve is replaced belongs to the "entry-level" intelligent upgrade.

Solution configuration: ordinary electromagnetic pulse valve+signal adapter+airbag pressure transmitter+distributed data collector.

Advantages of the solution: Low equipment cost, ordinary pulse valves can be directly upgraded; Wide adaptability, unlimited valve types and brands.

Disadvantages of the plan: high construction cost, each air-tank is equipped with a pressure transmitter; The accuracy is slightly poor, affected by the stability of the gas source.

System Configuration

Signal adapter (AC220 or DC24V): Control signals (electrical signals) are transmitted to the acquisition device through a 4-core cable;

Electromagnetic pulse valve: AC 220V or DC 24V electromagnetic pulse valves are available, regardless of the brand or type of pulse valve;

Distributed collector: can receive up to 15 electrical and gas signals from electromagnetic pulse valves, communicate with 4G IoT, and upload directly to the cloud platform;

Air-tank pressure transmitter: a standard pressure gauge with analog electrical signal output; Cooperate with the blowing action and monitor the effectiveness of the pulse valve action;

Expected value

Implement "handheld inspection": grasp the normal operation of the pulse valve without time and space limitations, and monitor the pulse width and action cycle of the pulse valve's injection control signal in real time;

Diagnose the normality of the control system and calculate the cumulative effective energy consumption of the dust collector based on the number of pulse valve blowouts corresponding to a single air bag/chamber;

Type B

Intelligent valve+collection intelligent transformation scheme

Renovation project: The scenario where the control system is not changed and only the intelligent pulse valve is replaced belongs to the "basic version" intelligent upgrade.

Solution configuration: ordinary electromagnetic pulse valve+signal adapter+airbag pressure transmitter+distributed data collector.

Advantages of the solution: The intelligent pulse valve comes with a built-in status sensor for precise feedback, without the need for a pressure transmitter. The construction cost is extremely low, and it can directly expand the dust collector monitoring to achieve bag leakage detection;

Disadvantages of the solution: The cost of a single intelligent valve is slightly higher.

System Configuration

Signal adapter (AC220 or DC24V): Control signal (electrical signal)+feedback signal, transmitted to the acquisition device through a 4-core cable;

Intelligent electromagnetic pulse valve: currently only applicable to DC24V, 3-inch and 3.5-inch submerged valves, the intelligent valve comes with a status monitoring sensor;

Distributed collector: It can connect up to 15 electrical signals from electromagnetic pulse valves and 3 analog sensors, and can expand the monitoring of dust collector resistance and concentration; 4G IoT communication, directly uploaded to the cloud platform;

Expected value

Implement "handheld inspection": know whether the pulse valve is working properly without time and space limitations, and monitor the control pulse width, "real" action pulse width, and injection cycle of the pulse valve in real time;

The intelligent pulse valve directly diagnoses whether the control system is normal or not, accurately calculates the cumulative effective energy consumption of the dust collector, and assists users in optimizing "carbon emissions";

The basic version of "leakage bag monitoring" can be directly extended, with high real-time performance. Combined with resistance and concentration monitoring, it can push alarm information within 30 minutes for sudden leakage of bags and stop losses in a timely manner;

Type C

Intelligent transformation plan for ordinary valve+acquisition+control

Renovation project: The scenario of replacing traditional pulse valves and control systems belongs to the "enhanced version" intelligent upgrade.

Solution configuration: Traditional electromagnetic pulse valve+signal adapter+closed-loop controller (BHK)+distributed collector.

Advantages of the solution: Monitoring the overall operation of the dust collector, visualizing data, achieving closed-loop control, real-time data collection and analysis, simplifying on-site wiring, improving construction efficiency, reducing costs, intelligentizing the entire machine, and effectively reducing operation and maintenance costs.

System Configuration

Signal adapter (AC220 or DC24V): Control signals (electrical signals) are transmitted to the acquisition device through a 4-core cable;

Electromagnetic pulse valve: AC 220V or DC 24V electromagnetic pulse valve are both acceptable;

Distributed collector: capable of monitoring operational data such as resistance and concentration of pulse valves and dust collectors; 4G IoT communication, directly uploaded to the cloud platform;

Closed loop controller: a closed-loop control mode based on resistance injection; Multiple devices can operate online based on fieldbus;

Dust collector chamber environmental sensor group: differential pressure transmitter, real-time monitoring of dust collector resistance; Concentration sensor, assisting in the accuracy of bag leakage monitoring;

Expected value

Implement "handheld inspection": know whether the pulse valve is working properly in any time and space, and monitor the control signal pulse width and injection cycle of the pulse valve in real time;

Alarm information will be pushed within 5 minutes of bag leakage, and the credibility of the bag leakage phenomenon will be greatly improved. At the same time, both the dust collector site and remote (monitoring room) will realize alarms and stop losses in a timely manner;

Based on the intelligent upgrade of ordinary valves, the cumulative energy consumption of dust collectors can be effectively estimated, and the resistance injection mode can significantly reduce the consumption of high-pressure gas sources, saving energy and reducing costs.

Type D

Comprehensive intelligent renovation plan for intelligent pulse valves

Advantages of the solution: Monitoring the overall operation of the dust collector and visualizing data; Implement closed-loop control, real-time data collection and analysis; Simplify on-site wiring, improve construction efficiency, and reduce costs; The whole machine is intelligent, effectively reducing operation and maintenance costs.

System Configuration

Signal adapter (AC220 or DC24V): Control signal (electrical signal)+feedback signal, transmitted to the acquisition device through a 4-core cable;

Intelligent electromagnetic pulse valve: The intelligent valve comes with a status monitoring sensor;

Distributed collector: capable of collecting operational data such as resistance and concentration of pulse valves and dust collectors; 4G IoT communication, directly uploaded to the cloud platform;

Closed loop controller: a closed-loop control mode based on resistance injection; Multiple devices can operate online based on fieldbus;

Expected value

Implementing "Palm Inspection": Knowing the operation of the pulse valve without time and space limitations, monitoring the control pulse width, "real" action pulse width, and injection cycle of the pulse valve in real time;

Based on the intelligent upgrade of closed-loop control, the accumulated effective energy consumption of the dust collector is accurately calculated, and the resistance injection mode is used to significantly reduce the consumption of high-pressure gas source and save energy and reduce costs;

Alarm information will be pushed within 5 minutes of bag leakage, and the credibility of the bag leakage phenomenon will be greatly improved. At the same time, both the dust collector site and remote (monitoring room) will realize alarms and stop losses in a timely manner.