Summary and Prospect of Smart Dust Filter Solutions
Summary of the Construction of Dust Filter Intelligent System Project
The dust filter system that has undergone intelligent transformation has the following advantages:
The fault points of the dust collector cleaning system can be detected and accurately located in a timely manner;
The dust cleaning system does not require manual inspection, saving a lot of manpower and material resources, avoiding manual recording, reporting and summarizing after inspection, and manual analysis of problems in the later stage, saving corresponding management personnel and management costs;
Avoiding the risk of uneven skill levels and experience among inspection personnel, which may prevent timely detection of problems or malfunctions on site;
Avoiding the impact of uncontrollable factors such as weather and human factors on on-site high-altitude inspections by inspection personnel, greatly reducing safety operation risks;
The consumption of compressed air can be calculated on a weekly, monthly, quarterly, and annual basis, and the damage and failure rates of pulse valve diaphragms can be recorded, facilitating real-time or historical data analysis of various data;
If the bag is damaged, a warning or alarm message will be issued. If the bag is damaged and the emission exceeds the standard and cannot be resolved in a timely manner, the bags in the same compartment that are filled with dust will be scrapped;
By monitoring the pressure of the air bag and the flow rate of compressed air, combined with monitoring the working status of the pulse valve, once there is a membrane failure or damage, an alarm message will be issued, accurate positioning and fault prediction will be made, and timely maintenance will be carried out to achieve the goal of energy conservation and consumption reduction;
The level gauge, air cannon, ash discharge valve, winch, bucket elevator, and humidifier in the dust collector's conveying and unloading system can all be connected to the intelligent cloud platform to display the working status in real time and calculate the power consumption;
The frequency conversion control of the dust collector fan can also be adjusted in real time through the big data of the intelligent cloud platform to achieve the goal of truly saving electricity;
The temperature sensor and pipeline wind speed sensor signals in the dust removal system can also be connected to the intelligent cloud platform for automatic data aggregation and statistics.
Prospects for the Construction of Intelligent Dust Filter Systems
"Internet +" is a huge concept. "Internet + Manufacturing" is synonymous with Industry 4.0. It will promote the transformation of "Made in China" to "Created in China", which is also an epochal revolution in China;
Interconnection: The core of Internet Industry 4.0 is connectivity, which tightly links devices, production lines, factories, suppliers, products, and customers together.
Data: Industry 4.0 connects product data, equipment data, R&D data, industrial chain data, operational data, management data, sales data, and consumer data.
Integration: Industry 4.0 will integrate ubiquitous sensors, embedded terminal systems, intelligent control systems, and communication facilities into an intelligent network through CPS. Through this intelligent network, an interconnection can be formed between people, people and machines, machines and machines, and services, thereby achieving high integration horizontally, vertically, and end-to-end.
Based on the current situation of China's industry, in the next decade, there will be three types of companies with sufficient development in the field of Industry 4.0 in China:
The first type is smart factories, which can be divided into two types. The first type is the transformation of traditional factories into smart factories, and the second type is being born as a smart factory;
The second type is solution companies, which provide top-level design of smart factories, transformation path diagrams, and integrated software and hardware implementation of Industry 4.0 solutions for manufacturing companies;
The third type is technology suppliers, including industrial Internet of Things, industrial network security, industrial big data, cloud computing platforms, and MES systems.
As a company dedicated to providing complete intelligent solutions for dust filter systems for large industrial enterprises, Xiechang can provide customers with two mature deployment solutions: cloud deployment and local deployment, and customize solutions that meet the actual needs of customers based on project types (new construction or renovation).
